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Centrifugal casting

Centrifugal casting, sometimes called rotocasting, is a metal casting process that uses centrifugal force to form cylindrical parts. This differs from most metal casting processes, which use gravity or pressure to fill the mold. In centrifugal casting, a permanent mold made from steel, cast iron, or graphite is typically used. However, the use of expendable sand molds is also possible. The casting process is usually performed on a horizontal centrifugal casting machine (vertical machines are also available) and includes the following steps: Mold preparation  - The walls of a cylindrical mold are first coated with a refractory ceramic coating, which involves a few steps (application, rotation, drying, and baking). Once prepared and secured, the mold is rotated about its axis at high speeds (300-3000 RPM), typically around 1000 RPM. Pouring  - Molten metal is poured directly into the rotating mold, without the use of runners or a gating system. The centrifugal force drives ...

The characteristics of the centrifugal casting

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Advantage: 1 Gating and runner system are almost no metal consumption, which Improves process production rate. 2 Production of hollow castings can be without core, So In the production of long tubular castings can greatly improve the metal filling ability and reduce the ratio of casting wall thickness to length or diameter. Simplify the production process of sleeve and tube casting. 3 The casting’s density is high , there is less  defect such as porosity and slag inclusion, so it has high mechanical properties. 4 It’s convenient to product cylinder and composite metal casting, such as Steel sheath, double metal roll, when metal castings, it can improve the filling ability of metal by centrifugal force, so it can produce thin wall casting. Disadvantages: 1 There are some limitations in production of special castings. 2 The inner hole diameter of casting is not accurate, the surface of inner hole is rough and poor quality, machining allowance is big. 3 Castings are prone to gravit...